Machined Crankshafts

Products
• Completely assembled, ready-to-install parts
• With the following surface treatments:
  • -induction hardening (journals, fillets, ends)
  • -fillet rolling
  • -nitriding
  • -CNC-deep rolling (only above truck size)
• Repair service for OEM
 
Materials
• Micro alloyed, alloyed and plain steels
• Cast iron (only truck size)
• Non-destructive testing of material by US and MPI
 
Engineering Capabilities
• Simultaneous Engineering with our customers
• First draft and calculation
• Structural analysis (static and modal)
• Balancing calculation
• 3D model
• Dynamic analysis
• Material know-how
• Finished part design and process optimization
• Manufacturing of prototypes
• Fatigue testing (torsion and bending)
 
Production
• More than 100 years of experience
• State-of-the-art machining
• Production volumes according to customer needs
• High level of experience of assembling accessories and in balancing
• Internal development and production of induction hardening heads
• Fit-for-use packaging
 
Truck Size
• Finished parts up to 200 kg and 1.50 m long
• For truck, machine, industrial and ship engines
 
Above Truck Size
• Finished parts based on
  • -closed-die-forgings, from 1.20 – 3.00 m
  • -CGF-forgings, up to 6.00 m
  • -open-die-forgings, up to 6.00 m (for smaller batch sizes or prototypes)
• For gen-set, marine-drive, mine truck, locomotive, construction & industrial
   applications
 
   
 
  Copyright © 2007 by ThyssenKrupp Crankshaft Company LLC, ThyssenKrupp Gerlach GmbH und ThyssenKrupp Metalúrgica Campo Limpo Ltda.